Electronics Manufacturing

Benefits of Automating the Stockroom:

• Maximize storage density, reducing required floor space
• Maximize operator productivity
• Ensure efficient "hot" picks and putaways
• Increase picking accuracy
• Improve order turnaround time
• Increase security and and inventory tracking to reduce product "shrinkage"

Configuring the Vertical Carousel System

Stockroom Storage Requirements:

A) 1248 reels - 7 or 7.5 inch diameter
B) 1200 reels - 10 or 10.13 inch diameter
C) 2100 reels - 13 or 13.5 inch diameter
D) 192 reels - 15 inch diameter

View Stockroom Layout

ESD Tote Sizes:

• For 7 to 7-1/2” diameter reels, use 8” x 24” x 4-1/2” totes
• For 10 to 10-1/8” diameter reels, use 11” x 24” x 6-1/2” totes
• For 13 to 13-1/2” diameter reels, use 14” x 24” x 8” totes
• For 15” diameter reels, use 16” x 24” x 9” totes

Pan Configuration:

• 19” pitch
• Single or double tier

Size A - 1248 reels - 7 or 7.5 inch diameter

• Tote Size - 8” wide x 24” deep x 4½” tall (1½” slot per reel)
• 16 Reels per Tote
• 26 Totes x 16 Reels = 416 Reels Per Double-Tier Pan
• 3 Double-Tier Pans x 416 Reels = 1248 Reels

Pan configuration: Double tier, 13 totes per pan

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Size B - 1200 reels - 10 or 10.13 inch diameter

• Tote Size – 11” wide x 24” deep x 6½” tall (1” slot per reel)
• 24 Reels per Tote
• 10 Totes x 24 Reels = 240 Reels Per Pan
• 5 Pans x 240 Reels = 1200 Reels

Pan configuration: Single tier, 10 totes per pan

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Size C - 2100 reels - 13 or 13.5 inch diameter

• Tote Size – 14” wide x 24” deep x 8” tall (3” slot for 168 reels,  2” slot for 588 reels and 1” slot for 1344 reels)
• 3" slot per tote
  • 8 Reels per Tote
  • 7 Totes x 8 Reels = 56 Reels Per Pan
  • 3 Pans x 56 Reels = 168 Reels
• 1” slot per Tote
  • 24 Reels per Tote
  • 7 Totes x 24 Reels = 168 Reels Per Pan
  • 8 Pans x 168 Reels = 1344 Reels
• 2” slot per Tote
• 12 Reels per Tote
• 7 Totes x 12 Reels = 84 Reels Per Pan
• 7 Pans x 84 Reels = 588 Reels

Pan configuration: Single tier, 7 totes per pan

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Size D - 192 reels - 15 inch diameter

• Tote Size – 16” wide x 24” deep x 9” tall (1½” slots)
• 16 Reels per Tote
• 6 Totes x 16 Reels = 96 Reels Per Pan
• 2 Pans x 96 Reels = 192 Reels

Pan configuration: Single tier, 6 totes per pan

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Stockroom Layout

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